Materials Science
Safa Luay Jasim; Shihab A. Zaidan; Enas Muhi Hadi
Abstract
Refractory ceramics were produced using silicon carbide (SiC) as the main component in combination with different weight percentages of Iraqi white kaolin (20%, 40%, 60% and 80%). Two different weight percentages of alumina (5% and 10%) were then added to each SiC-kaolin mixture. The samples were effectively ...
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Refractory ceramics were produced using silicon carbide (SiC) as the main component in combination with different weight percentages of Iraqi white kaolin (20%, 40%, 60% and 80%). Two different weight percentages of alumina (5% and 10%) were then added to each SiC-kaolin mixture. The samples were effectively mixed, molded, dried and fired at 1300 °C. The structural and physical properties were measured, including X-ray diffraction, apparent porosity, water absorption and thermal conductivity. X-ray diffraction showed that the addition of Al2O3 to the SiC-kaolin composite increased the mullite phase by interacting with the excess silica formed during the firing of kaolin or with the silica formed during the oxidation of SiC. The increase in kaolin content in the composite without alumina was accompanied by a decrease in physical properties, as the apparent porosity decreased from 30.17% to 17.95% and the water absorption from 16.31% to 7.07%. The addition of 80 wt.% kaolin led to a decrease in thermal conductivity from 35 to 15 W/m.K. The addition of 10 wt% Al2O3 also reduced the apparent porosity and water absorption to 13.85% and 5.33% respectively for the (SiC-20 wt% kaolin) sample. The apparent porosity and water absorption of the sample (SiC-80 wt% kaolin) with 10 wt% Al2O3 reached the lowest values of 9.44% and 3.55%, respectively. The thermal conductivity decreased from 15 to 12 W/m.K. This study found that adding alumina improves refractory efficiency due to its high melting point, making it ideal for high-temperature applications.
Materials Science
Huda Jabbar; Enas Muhi; Tahseen Hussien
Abstract
Highly porous kaolin ceramics composites were produced by adding space-holder materials during dry pressing. To increase the strength of porous kaolin ceramic composites different ratios of cobalt-nickel ferrite nanoparticles (5, 10, 15, and 20%) were added. The sol-gel auto-combustion method prepared ...
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Highly porous kaolin ceramics composites were produced by adding space-holder materials during dry pressing. To increase the strength of porous kaolin ceramic composites different ratios of cobalt-nickel ferrite nanoparticles (5, 10, 15, and 20%) were added. The sol-gel auto-combustion method prepared the nano cobalt-nickel ferrite particles (CNF). Space-holder materials were removed by preheating, and solid specimens were produced by sintering. X-ray diffraction (X-RD) and Fourier transform infrared spectroscopy (FT-IR) was used to examine the structural characteristics. Up to 47.05% porosity was achieved when 20% CNF was added to the porous kaolin ceramics composites. The results indicated that the higher percentages of nano CNF 20% decreased linear shrinkage and the loss of ignition by 4.4% and 30.4%, respectively. While increased apparent density and diametrical strength of 1.42 g/cm3, and 9.03MPa respectively. Diametrical strength nanoparticles increased the strength attributed to the formation of a secondary phase in the porous ceramics, improving the crack bridging mechanism.
